Eddy current separator

1.Effectively separate metals and increase recovery rates.

2.Compact overall size, flexible installation, high throughput.

3.Copper/aluminum separation purity >95% (impurity <5%), recovery rate >90%.Single machine processing capacity 5-30 tons/hour (depending on material density and particle size).

2025 Exhibition Information:

Time1:27(wed)-29(Fri) August 2025,

Location1 :KINTEX, Gyeonggi,KOREA,Exhibition location: Hall 10, D113.

Time2:November 10(Mon)-11(Tus), 2025

Location2 :Riyadh, Saudi Arabia,Recycling Expo Middle East 2025,C53.

 

Our E-mail: info@xrido.com

Whatsapp: +86-17513178882

Product Description

The Eddy Current Separator is used widely in the recycling industry to either recover or remove non-ferrous metals from non-metallic materials. Different designs enable the separation of small (down to 3mm) and large non-ferrous metals. The Eddy Current Separator (ECS) utilises magnetic forces to physically repel non-ferrous metals and enables separation from non-conductive materials. The eddy current separator is often supplied as part of a metal separation module with a first-stage drum magnet removing ferrous metals.

To maximise the separation and recovery of non-ferrous metals, Bunting has developed four different eddy current separator models:

High-Intensity Eccentric (HIE) ECS – for small non-ferrous metals down to 3mm;

High-Intensity Concentric (HIC) ECS – for small non-ferrous metals down to 10mm;

R Type ECS – for general recycling applications where non-ferrous metals are above 20mm;

Can Sorter (CS) ECS – A cost-efficient model designed specifically for the recovery of aluminium cans;

Eddy Current Separators commonly form part of a Metal Separation Module as a two-stage metal separator. Material initially passes over a Permanent Drum Magnet to remove and recover ferrous metals, leaving a non-magnetic fraction. The Eddy Current Separator then separates non-ferrous metals from the non-conductive remains.

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WORKING PRINCIPLE

1. An eddy current separator is a dual pulley conveyor system, where the non-metallic rotor cover houses an independently rotating high-speed magnetic rotor. Separation occurs when a non-ferrous metal particle (e.g. aluminium, copper or zinc) is conveyed into the magnetic zone. The non-ferrous metal particle is exposed to rapidly changing magnetic polarity. This induces ‘eddy currents’ into the particle generating an electrical current (Fleming’s left-hand rule) that subsequently creates its own magnetic field. The two magnetic fields oppose each other (i.e. North vs North pole repulsion), causing the repulsion of the non-ferrous metal particle and change in trajectory. The measured positioning of a splitter enables the separation of non-ferrous metals from non-metallic material due to the altered and unaltered material trajectories.

2. The speed of the magnetic rotor is dependent on the number of poles on the magnetic rotor and the application.

FEATURES

1. Effectively separates aluminum from the waste stream

2. Increases system recovery rates

3. Compact overall dimensions for installation versatility

4. High product throughput

Technical Parameters

Belt width(mm)
Effective Space(mm)
Separate Motor(kw)
Belt Driven Motor (KW)
Shaking Table Motor(kw)
Small Material (m3/h)
Big
Material (m3/h)
450
320
3
0.55
120
3
6
580
420
3
0.55
120
4
8
650
520
4
0.75
120
5
10
800
620
5.5
0.75
120
7
14
1000
820
5.5
1.1
2*120
9
18
1200
1050
7.5
1.1
2*120
11
22
1500
1350
7.5
1.1
2*120
14
28
Eddy current separator maintenance instructions 1. Check and tidy up in time. Clean the machine at the end of each day. Check whether the screws of each part are loose or there are worn parts, such as claws and screens. 2. Fill with grease, usually install the cap oil cup on the bearing. Under normal circumstances, as long as the oil cup cover rotates 1 / 4 turn every 2 hours, the grease in the cup can be pressed into the bearing. For closed bearings, grease can be added every 300 hours. After long-term use, if the grease is replaced, clean the bearing and replace with new grease. When the equipment is working, the temperature of the bearing shall not exceed 40 ° C. If the bearing temperature continues to rise under normal operating conditions, the cause should be found and the fault resolved. 3. Carefully clean the material to be damaged. It is forbidden to mix copper, iron, lead and other metal parts, large stones and other sundries into the damage room.

Customer Photos